Continuous Flow Hydrothermal Synthesis

Our Technology

It’s all about scale (and cost… and quality…)

Promethean operates the largest continuous MOF manufacturing plant in the world. Our proprietary and patented process is key to our ability to manufacture industrial scale, cost-effective MOFs – two of the primary barriers that have long held-back the potential of these incredible materials. We have transformed the manufacture of high-quality MOFs, taking them from academic novelty and research to industrial viability.

MOF Manufacturing

Industrial Scale, Cost-effective MOFs

The primary benefit of our process is that it finally delivers the industrial scale, cost-effective MOFs that real-world applications demand.

Our scalable continuous flow hydrothermal synthesis (CFHS) process is different from traditional batch ones in that it can generate identical MOF products at a variety of production scales, with little variation in particle size or morphology.

The relatively small reactor volume, even at large production scale, allows access to a wide range of temperature and pressure reaction conditions without the high costs normally associated with heating large batch pressure vessels. This allows us to offer a range of MOFs that have traditionally not been available at industrially relevant scales.

The MOFs produced using Promethean’s technology are initially generated as dispersions in a carrier solvent (predominantly water), which allows for easier post-processing and avoids the agglomeration often seen when dry powder-based methods are used.

Our Manufacturing Capabilities

Full-scale Manufacturing

Promethean Particles has the world’s largest continuous MOF manufacturing plant – with potential production capacity in the thousands of tonnes per year (dry weight equivalent)

Pilot-scale Facilities

Our bench and pilot-scale facilities enable to design and development of MOFs, allowing us to produce samples and evluation materials rapidly, and across a wide range of volumes

Continuous flow hydrothermal synthesis (CFHS)

In simple terms, we combine two streams of raw materials at two different temperatures. These come together in our patented counter-current reactor and lead to the formation of solid nanomaterials.. This allows us to manufacture the nanomaterials directly as a dispersion in water or other liquid.

See a more detailed view of our process.

Continuous flow hydrothermal synthesis (CFHS)

In simple terms, we combine two streams of raw materials at two different temperatures. These come together in our patented counter-current reactor and lead to the formation of solid nanomaterials.. This allows us to manufacture the nanomaterials directly as a dispersion in water or other liquid.

See a more detailed view of our process.

Three Promethean Particles staff members outside their manufacturing facility

Ready to discuss how Promethean Particles can help you with your next MOF-based challenge? Contact us to learn more.